Carefully grown, expertly cured, perfectly packed: tobacco done right.
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Tobacco seeds are first sown and carefully nurtured in seedbeds to produce strong, healthy seedlings. After 40–45 days, uniform seedlings are transplanted to the field. Prior to planting season, farmers receive early and targeted training, ensuring they understand and apply only government-authorized pesticides and fungicides—promoting safe, responsible, and effective crop management from the start.
After about 50 days in the field, mature tobacco leaves are carefully harvested by picking two leaves at a time, starting from the bottom. Harvest timing depends on leaf maturity. The harvested leaves are then sent to curing barns, where they undergo traditional air curing, a drying process that takes approximately two to four weeks.
Tobacco leaves are carefully graded and sorted based on style, stalk position, maturity, and uniformity—key factors reflected in their color and thickness. Manual sorting into homogeneous lots ensures consistency and high quality. This critical step is essential to match manufacturing requirements and serves as a crucial starting point in the tobacco production process.
Fermentation is essential to develop fully brown, deep-flavored tobacco leaves. This natural process enhances overall quality by producing a uniform color, a distinct cigar aroma, high elasticity, good burn rate, and a balanced, smooth taste. Successful fermentation ensures the tobacco consistently meets desired standards for flavor, appearance, and performance in the final product.
After processing, tobacco leaves are carefully packed into sturdy bales for export to customers worldwide. Thorough inspections ensure consistent product quality and reliable service excellence. This rigorous quality control process also promotes fairness and full transparency for all business partners involved, reinforcing trust and maintaining high standards across the entire supply chain.
Packaging plays a vital role in delivering tobacco products exactly as intended. Once ready, leaves are carefully packed in bales and cartons of specific weights and sizes to prevent damage. A systematic, well-organized approach ensures protection and quality. Fumigation is then carried out as a targeted treatment to effectively control pests before shipment.
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